Projects
Below is a list of our key recent projects. Full details and references for each are available on request.
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PROJECT DETAILS
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SIZE(in), PRESSURE(bar) AND TEMP (c)
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Defected pipe replacements on 32″ waxy crude oil line in Sudan. The replacements were done by double position hot tap and line stop, with a bypass system ensuring the line stays in production.
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32; 74; 80
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Breakdown Hot tap and bypass of a 16″ Isolation Valve. High temperature 400deg Celsius and 40 Bar
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12; 40; 400
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Hot tapping compressed air piping to install pressure indicators and flow indicators
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2-3; 8; 35
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Hot Tapping Engineering services – Total Energies Iraq
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Hot tapping of the Flare Line – 45deg Angle
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2-3; 3.4; 232
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12″ Hot Tap and Line (Bag) Stop on a 24″ Header Line (QTY 3)
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12; 12; 60
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20″ Hot Tap and Line Stop on a 48″ Header Line (QTY 12)
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20; 12; 60
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24″ Hot Tap and Line Stop on a 48″ Header Line (QTY 8)
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24; 12; 60
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36″ Hot Tap and Line Stop on a 48″ Header Line (QTY 3)
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36; 12; 60
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20″ Hot tap and Line (Bag Stop) on a 48″ Header Line (QTY 1)
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20; 12; 60
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Hot tapping of a 4″ Branch Connection on a 10″ Natural Gas Pipeline
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4; 20; 50
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Hot tapping a branch connection for a bypass line on a molten salt line (CSP)
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3; 30; 400
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Hot tap and bypass installation for the sewerage pump station – Pump Station repair
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12; 6; 25
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Hot tap 2″ Blow off Fitting
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2; 10; 30
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Dutch Finger-Line Stop on the 4″ Compressed Air Line
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6; 10; 30
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Hot Tap for the 2” LP Deaerated Condensate line on Sasol Secunda
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2; 19; 135
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Blowoff hot tap on the 6” and 12” LP Deaerated Condensate line at Sasol Secunda
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2; 19; 135
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Dutch Finger-Line Stop on the 2” LP Deaerated Condensate line at Sasol Secunda
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2; 19; 135
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Hot Tap for the 6” LP Deaerated Condensate line at Sasol Secunda
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6; 19; 135
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Hot Tap and Line Stop for the 6” LP Deaerated Condensate line at Sasol Secunda
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6; 19; 135
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Hot Tap for the 12” LP Deaerated Condensate line at Sasol Secunda
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6; 19; 135
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Hot Tap and Line Stop for the 12” LP Deaerated Condensate line at Sasol Secunda
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6; 19; 135
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Design and Fabricate 2x 24″x48″ Line Stop (Bag Stop) Assemblies
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24; 17; 50
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Design, Double position Hot Tap, Line Stoppig and Bypass Lines for a Naphtha pump system
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10; 5; 196
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12″x16″ Hot tap and Dutch Finger Line Stop – MP Steam
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16; 9; 300
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8″ Hot tap and Line Stop – DEA
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8; 33.6; 125
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Hot tap and Line stop hot tap for the 3” Utility line at Sasol in Secunda
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3; 10; 50
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Hot tap of a 48″ Flare Line
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14; 2.5; 200
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Hot tap and Line Stop – 30″ Cooling Water line as Sasol Secunda
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30; 7; 60
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SEPLAT Up and Downstream Hot tap and Stopple
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10-12; 80; 50
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18″ HP Steam Hot tap and Line Stop
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18; 42; 427
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8x8x8″ Hot tap and Line Stop
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8; 7; 60
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0.5” x 1”x 0.5” Dutch finger Line Stop operating pressure 4000 kPa and 425 degrees operating, HP Superheated Steam
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0.5; 40; 425
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14×14” Line Stop operating pressure 850 kPa and 81 degrees operating, Steam/ Condensate
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14; 8.5; 81
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6x6x6” & 8×8″ Line Stop operating pressure at 1200 kPa and 100 degrees operating, Pump Condensate
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12; 100; 100
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30×30” Line Stop operating pressure at 800 kPa and 194 degrees operating, Steam
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30; 8; 194
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12×12” Line Stop operating pressure at 145 kPa and 28 degrees operating, Water
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12; 1.5; 18
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24X24”, 6×6″ Line Stop operating pressure
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6 & 24; 4.2; 39
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6×6”, 4×4″ and 3×3″ Line Stop operating pressure
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3.4 & 6; 41.2; 95
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14×14” Line Stop operating pressure
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14; 0.84; 115
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16×16” Line Stop operating pressure 740 kPa and 103 degrees operating, treaded water
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16; 7.4; 103
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Hot tapping & plugging services to replace 4 x 250 mm (10”) NB main line pipeline valves
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10; 80; 50
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2x3x2” Dutch Finger Line Stop operating pressure 4123 kPa and 95 degrees operating, HP Condensate
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2; 41.2; 95
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Refurbishment and recommissioning of 90 km x 6” multi product pipeline between APD – Akosombo. This includes 2 x 300 m bridge crossing the Volta river
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6; 80; 50
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Recommissioning 280 km x 200 mm NB multi product pipeline and pump stations to Bolgatanga
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6; 80; 50
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Hot tapping & plugging to tie in 7 pipe replacement sections. Pigging services to transfer fuel from the abandoned sections to the new pipeline sections.
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10; 80; 50
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Plugging of 900 mm (36”) ND water pipeline at Kendal power station to allow for tie in activities
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36
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Various hot taps on water transmission mains to affect tie ins at Palmiet Pump station – ranging from 750 mm dia. – 1,100 mm dia
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30-48
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Installation of 30″ launcher & receiver facilities on 3 sites. Hot tapping & Stoppling to install launcher & receiver facilities without pipeline shutdown
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30
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Five Position Stopple operation at Olifantsfontein gas pipeline deviation
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Various hot taps on Secunda refinery as part of shut down preparation
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Varius
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Hot tapping & line plugging at N 17 gas pipeline deviation
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Insitu cleaning & coating of 13,500 m x 16” crude oil pipeline in North Gawar – Abqaiq oil field.
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16 |
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Insitu cleaning & coating of 7,300 m x 20” crude oil pipeline in South Gawar – Abqaiq oil field.
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20
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Insitu cleaning & coating of 7,500 m x 16” crude oil pipeline in South Gawar – Abqaiq oil field.
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16
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In service welding Hot tapping and Stoppling activities on 16” & 18” Class 900 NG pipeline system as part of compressor installation
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16 & 18
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Hot tapping & stopple activity on 6” saturated steam line at 35 Barg @ 235 Deg C
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6; 35; 235
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16” & 18” HP Natural Gas Stopple and in-service welding
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16 & 18; 40; 430
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Insitu cleaning & coating of 8,500 m x 16” crude oil pipeline in Shaybah oil field
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16
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Hot tap 36” on 1,200 mm (48” Line stopping operation) header and plugging of water header using Peterson equipment
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36
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16” x 5 Position Stopple on HP natural gas pipeline
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16
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Insitu cleaning & coating of 6,500 m x 24” Naptha pipeline in Tolo Harbour.
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24
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2 x 20” Hot taps on Wet Sulphuric pipelines
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20
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12” Single position Stopple on crude oil system
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12
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Hot taps on main feeder crude pipeline in Cabinda Angola
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24
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4” – 12” Hot taps on steam pipelines 40 Barg @ 430˚C
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4 – 12; 40; 430
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Double position Stopple work to install ball valves in existing gas network., Sizes ranging from 4” up to 30”
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4-30
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2 x 42” Hot taps onto 4 meter diameter cooling water line
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42; 15; 50
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High pressure high temperature steam Hot
tapping – 12” |
12
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8” Single position Stopple operation
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8
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2 x 32” Hot taps on cooling water line
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32
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2 x 32” and 2 x 42” Hot taps on cooling water line to install Taprogge filter system
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32 & 42
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High pressure high temperature steam Stopple work – 2” & 4”
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2 & 4
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Double position Stopple on 12” Gas pipeline
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12
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16” Hot tap onto flare line
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